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◂ Core Capabilities |

Prototype Build

Pratt Miller was founded in the ultra-specialized prototype world of sportscar racing, building one-off, state of the art race cars. Since then the team has grown in size, capability and portfolio, however Prototype Build and the level of precision that goes along with it, is still very much at the core of what Pratt Miller does. From machining highly complex components to full vehicle builds, Pratt Miller can take your vision to reality. 

Machining

Machining

3D CNC Milling

  • 8 Machines
  • 4 Axis Capabilities
  • Lights out Machining
  • Machine Monitoring
  • Pallet Changing

CNC Turning

  • 3 Lathe Machines

Waterjet

  • Flow waterjet
  • 5 Axis head
  • 2 meter x 4 meter sheet capacity
  • Jig Grinding
  • Splining
  • Shot Peening
  • Honing

MACHINED MATERIALS

  • Tooling board
  • Aluminum
  • Steel
  • Stainless steel
  • Titanium
  • Magnesium
  • Brass
  • Plastics
  • Tungsten
Fabrication

Fabrication

  • Complete chassis fabrication
  • Full vehicle prototype builds
  • TIG - MIG - ARC welding
    • AWS D1.1 (Steel) and D1.2 (Aluminum) Certified Welders and Procedures
  • Sheet metal forming
  • Tube notching
  • Tube bending
  • Fixturing
  • Engine header fabrication
  • Sandblasting
  • Powder coating
Additive Manufacturing

Additive Manufacturing

  • Additive specific feature set libraries
  • Topology optimized parts
  • Vast AM build and assembly experience
  • Lattice structure parts for weight savings and stiffness
  • Lattice and finned type heat exchangers
  • Nesting and supports for low rate production
  • No machining required rotating assemblies, sealing and fastening feature design
  • Electric system mounts (such as buss bar mounts)
  • High stiffness SLA parts
  • Custom air passage and wire chase designs
  • High volume mix part AM purchasing and QC infrastructure and logistics system
  • HMI panels and ergonomic features
  • Material characterization including high strain rate and fatigue
  • Coolant system components and oil system components
Assembly

Assembly

  • Full prototype vehicle assembly
  • Electrical system assembly
  • Hydraulic and line assembly
  • Vehicle modernization
  • Data acquisition installation
  • Production Assembly
  • Small batches from hundreds to thousands, systems to full vehicles
  • Dedicated Production Labor Resources
  • Flexible Assembly Areas

 

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